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Sources of contamination: |
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Most manufacturers assume that the bare boards they receive are 100% clean but this assumption is wrong. Contamination can come from a number of sources including: |
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Hair
- a
person
typically
loses
50
hairs
per
day.
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Lint
-
cloth
material
used
in
production
for
wiping
purposes.
Most
wipes
designed
for
use
on
production
lines
are
referred
to
as
being
"lint"
free.
This
actually
means
free
of
loose
surface
lint
but
as
these
are
wiped
across
pad
areas
or
stencils
these
cloths
can
snag
and
generate
lint.
Using
higher
quality
clean
room
cloths
can
eliminate
this.
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Fibers
-
fibers
from
clothing
worn
by
operators
can
enter
the
production
process.
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Dust
-
much
of
the
airborne
dust
is
made
up
of
human
skin
flakes.
The
average
person
breaths
700,000
skin
flakes
per
day
and
sheds
one
layer
of
skin
every
24-hours.
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Plant
sources
-
ceilings,
floors,
shelving
and
packaging
materials
are
sources
of
particles.
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Epoxy Dust - during PCB manufacture contamination removal systems are used at every step in the process, however after routing only the top surface can be cleaned. The edges still have loose dust attached. During packing and transport this dust is disturbed.
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Glass
Splinters
- as
PCBs
are
made
from
a
fibrous
material
there
is
the
risk
of
loose
glass
splinters
from
routing
or
snap
outs.
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Solder
paste
-
misprinted
boards
are
often
wiped
"clean"
and
sent
down
the
line
again.
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Solder resist - can flake away.
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Packing materials - boards individually wrapped in paper can be affected by paper snaps which attach themselves to the board by static.
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